DREAMOTION SYSTEM

DREAMOTION System

Dreamotion is the new system OMVL developed for converting to gas the latest generation petrol direct injection engines. Suitable for a wide range of vehicles with engines of all powers and of the latest generation (DI & DI-MPI), it complies with the Euro 6D WLTP standard, Dreamotion offers a smoother, more powerful ride, lower emissions and greater savings. Main components include the compact and full electronic eVP-500 LPG reducer, with smooth and excellent performances on both low and high powered engines, the innovative and advanced control and management unit AFC-3.0 DI, and the always reliable, accurate and high-performance IN03 injectors. More made in Westport Fuel Systems components make the system complete, such as the One-Touch changeover switch and the Type 94 gaseous phase filter. Some OMVL applications use the traditional CPR reducer as an alternative to the eVP-500 one.

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COMPONENTS OF THE DREAM DI 2.0 System KIT

LPG

EVP-500 REDUCER

For: 3,4,6 Cylinders - Single stage full electronic LPG pressure reducer - 300-2500 kPa input pressure - 0-550 kPa adjustable output pressure (software limited between 50-380 kPa) - 100 kg/h Max Fuel flow rate (at 60 °C ECT) - 585 ± 50 kPa pressure relieve valve (acc. to R67-01) - Operating temperature: -40 °C + 120 °C - M12x1 Gas inlet - 16 mm gas outlet - 16 mm coolant connections - Integrated coolant temperature sensor - Software controlled MAP Reference - Weight 800 g - Dimensions: 56 mm x 142 mm

LPG

GASEOUS PHASE FILTER

- IN and OUT gas fitting: 12.5 mm - Cartridge material: glass fiber - Working Pressure: 0 ÷ 4.5 bar - Operating temperature: -40 °C ÷ 120 °C - Approval: 67R-01, 110R-00

LPG - CNG

ECU AFC-3.0 DI

For: 3, 4, 6 Cylinder - Operating temperature: -40 °C ÷ 120 °C - Housing: Plastic top with ventilation plug – Aluminium bottom with cooling fins covers – IP69K - Operating voltage: 7.5 V to 15 V, reverse voltage and ISO pulse protected (limp home 5 V) - 3 Connectors – Molex - Inputs: Analog sensors – Digital OEM sensors - Digital inputs - Petrol injectors: DI and MPI from 3 to 6 cylinders - MPI petrol injector types – Internal Emulation - DI petrol injector – Integrated Variable GDI Emulation - Current consumption: Standby current 27 mA @ 12V, sleep current < 0.50 mA @ 12V - Communication Interfaces: 3x CAN, 1x LIN-bus - Dimensions: box 208 x 180 x 44 mm - Weight: 1.200 g - Approval: 67R-01, 110R-00 and 10R-04

LPG - CNG

GAS PT SENSOR

- Integrated connector - Power Supply Voltage: 5 ± 0.1 VDC - Supply Current: 10 mA max - Output voltage (pressure): 0.5 ÷ 4.5 V - Pressure reading: 0.05 ÷ 4.50 bar - Max pressure: 9.5 bar - Temperature reading: -40 ÷ 130 °C - Plastic mount 405109 supplied - Homologations: R67-01 – R110

LPG - CNG

IN03 MY09 ELECTROINJECTOR

- Floating shutter with ultra low friction - Impedance: 1.66 / 1.7 mH a 20 °C - Temperature: -15 °C ÷ 120 °C - Voltage: 6 V ÷ 16 V - Seal: Rubber on metal - Approval: R67-01 and R110

LPG - CNG

ONE-TOUCH SWITCH

• SMD mono-stable changeover switch • O outside 26 mm • Installation options: o flush mount: 023 mm hole, 3 mm thickness • W/ adapter: 013 mm hole, 9 mm thickness • Integrated acoustic alarm buzzer • 4 green leds for level gage display • 1 bi-colour led (green/red) for gas petrol

LPG

CPR REDUCER

- Nominal output pressure: 1.2 bar - Maximum power output: 100 kW - Integrated liquid phase filter: Serviceable 15 μm Nylon net - Integrated shut-off solenoid valve: 12 Vdc, 11.7 W - Operating temperature range: -20 ÷ 120 °C - Operating input pressure: 2.5 ÷ 30 bar - Operating voltage range (solenoid): 8 ÷ 16 Vdc - Weight: 1.2 Kg - Homologations: 67R-01, 10R-03, UL